Scale-Up/Pilot Plant Production

Pilot Batches

After making a successful batch of your product in the lab, CJB Applied Technologies takes your project to our pilot plant. Production is on a bigger scale than the lab, but smaller scale than a commercial scale plant.

Making a pilot batch allows for issues to be addressed in a timely manner without large quantities of product being put at risk, it also gives you adequate volumes of product for trials, registration and/or the initial launch.

Equipment

Two pilot plants allow large-scale formulation batches. Our pilot plants offer a wide range of equipment designed to match commercial production equipment as closely as possible. Products can be made from 30 to 600 gallons in a simulated production scale environment. QC lab and Operator training is included.

Integrated 450-Gallon Batch System

  • 500 Gallon 316 Stainless Steel Reactor
  • 450 Gallon 316 Stainless Steel Reactor
  • High Shear Cowles Mixers
  • 15 Liter Horizontal Media Mill
  • Homogenizer
  • Ideal for Fungicides and Insecticides

Integrated 600-Gallon Batch System

  • 2 – 600 Gallon 316 Stainless Steel Reactors
  • High Shear Cowles Mixers
  • 45 Liter Horizontal Media Mill
  • Ideal for Herbicides

Managed Testing for Product Performance and Efficacy 

Contract and manage studies for pesticide performance. Ensure the product’s shelf life, composition/formula, and efficacy to maximize effectiveness before full-scale production.